Endicott Coil Company, Inc. - Since 1954Endicott Coil is an ISO 9001:2008Certified Manufacturer Specializing inCustom Wound Electric Coils, Encapsulated Coils and Custom Transformers

Custom Transformers & Inductors Design & Manufacturing

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Custom Transformers
Custom Transformers

At Endicott Coil Company, Inc., we have been designing and manufacturing custom transformers and inductors for over 50 years. We began in 1954 designing electrical components for IBM, but have expanded into a variety of areas including the very demanding nuclear energy industry. Our transformers can be found in a range of equipment including circuit breakers, automatic switches, fuel sensors, and security systems.

Our experienced engineering staff can design and manufacture any type of transformer including, but not limited to, power, isolation, flyback, and autotransformers. Instead of settling for an off the shelf transformer, we work with our customers to custom design the right transformer or inductor for their specific application. Transformers can be designed with either ferrite cores or laminations between .375" and 2.125". Our transformers can be manufactured with power ratings up to 5,000 VA. We also offer a line of standard transformers that can be manufactured as well. We ensure our products meet the highest quality standards by utilizing hipot, resistance, inductance, leak, and surge testing to meet our customers' ASTM, UL, CSA, VDE, Mil-Spec, and NRC specifications. Please see the table below, or contact us directly for more details about our custom transformer manufacturing capabilities.

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Details of Endicott Coil's Custom Transformer Manufacturing Capabilities

Product Name   Custom Transformers
Inductors
Transformer Types  
Power
Isolation
Current
Step-Up / Step-Down
Flyback
Instrument
Current Sensing
Autotransformers
Switch Mode Power Supply
Printed Circuit Board (PCB) Assemblies
Ferrites
Components  
Bobbins
Wire
Laminations (or Ferrite Cores)
Impregnation
Insulation
Materials   Thermal Class
VA Rating   3 to 56 VA
Secondary Voltage Ratings   10 to 36 V
Configuration   Series
Parallel
Volt-Amps   Up to 600 rms
Lamination Size   .375 to 2.125 in
Testing Equipment  
Gauss Meters
Ohm Meters
HiPot Testers
Leak Testes
Testing Capabilities  
HiPot Testing
Inductance Testing
Resistance Testing
Leak Testing
Surge Testing
Inspection   Line
Secondary Services  
Design and Engineering
In-House Tooling and Machining
Transfer Molding
Injection Molding
Vacuum Impregnation
Encapsulating
Ultrasonic Welding
Assembly
Production Volume  
1 to 100,000 units
Prototype
Short Run
Large Scale Production Runs

 

Additional Information

Industry Focus  
Transportation
Power Transmission
Automotive
Metering
Medical
Nuclear Energy
Aircraft / Aviation
Computer
Intended Applications  
Aerospace Applications
Automatic Fire Door Closers
Automatic Switches
Circuit Breaker Coils & Solenoids
Current Transformers
Dental Valves
Electric Brakes & Clutches for Construction Equipment
Electronic Locks
Elevator Solenoids & Relays
Fuel Monitors
Fuel Sensors
GPS Sensors
Ground Fault Interrupters
Hand-held Scanner Components
Lighting for Hazardous Areas
Linear Vibrators
Marine Applications
Measuring Equipment
Metering Applications
Microwave Amplifiers
Medical Valves
Position Sensors
Power Transformers
Power Transmission
Printer Components
Precision Instruments
Recreational Vehicles
Security Systems
Sensing Transformers
Tattoo Equipment
Technical Cameras
Time and Productivity Recording
Quality  
ISO Methodologies
SPC Techniques
Case Studies
Process Capability Indices
On-Going Improvement
Industry Standards  
UL
CSA
VDE
RoHS
Mil-Spec
Nuclear Regulatory Commission (NRC)
File Formats   AutoCAD
MathCAD

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